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WV SXS RIDERS / WVTRAILRIDERS.COM
Thanks for visiting us! Check out our forum here and on HotRodForums.net. Visit us on www.JBSPerformance.com for ultimate performance parts and accessories for your SXS !!
WV SXS RIDERS / WVTRAILRIDERS.COM
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WV SXS RIDERS / WVTRAILRIDERS.COM

wv trail riding on side by sides
 
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4 posters
AuthorMessage
Ron(09rzr)




Number of posts : 1149
Age : 38
Location : avella pa
Registration date : 2011-03-09

Rzr frame Empty
PostSubject: Rzr frame   Rzr frame Icon_minitimeOctober 18th 2015, 11:05 am

Does anyone know where I can get any type of drawing for the exact measurements of an 09 rzr 800 frame...certain parts of it I know are bad such as where the a-arm ripped out of the frame taking the bolt hole with it.. And the gusset in the corner on the front little sub frame is all bent up.. I just need dimensions to try and figure how bad this thing is!!
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Anonymous



Rzr frame Empty
PostSubject: Re: Rzr frame   Rzr frame Icon_minitimeOctober 18th 2015, 4:16 pm

I have no idea on this one. I always thought that someone out there would some day make a jig where you can lay a chassis in it and modify it or repair it. Shocked someone still hasnt done this at some repair shops. From what I read, alot of people dont repair them, they just order a new frame. Heard its not that expensive.
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Ron(09rzr)




Number of posts : 1149
Age : 38
Location : avella pa
Registration date : 2011-03-09

Rzr frame Empty
PostSubject: Re: Rzr frame   Rzr frame Icon_minitimeOctober 18th 2015, 6:56 pm

New frame is about 1200 plus shipping I seem online at babbits I think it was... I am thinking it is just the front sub frame that comes off the front that is bent and the side part of tubing that goes under the rocker...
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Hump




Number of posts : 4683
Age : 44
Location : Richwood, WV
Registration date : 2009-03-08

Rzr frame Empty
PostSubject: Re: Rzr frame   Rzr frame Icon_minitimeOctober 18th 2015, 10:54 pm

You need to pick two places on each side of one end of the frame that are in good shape and x it out measuring cross corner to each side on the opposite end for squareness.  If it's out of square, pick a side that looks like it's ok, and pull the other side until it is the same.  Look for chipped paint as evidence for damage.  That's how we do it on our frame machine at work on cars/trucks.
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Ron(09rzr)




Number of posts : 1149
Age : 38
Location : avella pa
Registration date : 2011-03-09

Rzr frame Empty
PostSubject: Re: Rzr frame   Rzr frame Icon_minitimeOctober 18th 2015, 11:07 pm

I think I narrowed it down that the only part that really bent was the front sub frame that comes off the front for the suspension and a-arms measuring front to back from center of wheel to center of wheel I am at 76 1/16 on in side that got the hit and 79 1/8 on unhit side... It is tore up pretty good..
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Finzup

Finzup


Number of posts : 2037
Age : 74
Location : Kenna, WV
Registration date : 2009-07-13

Rzr frame Empty
PostSubject: Re: Rzr frame   Rzr frame Icon_minitimeOctober 18th 2015, 11:41 pm

I have a bare '08.  Thought it was bent but wasn't.  Broken in five places though. What dimensions do you need?
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Ron(09rzr)




Number of posts : 1149
Age : 38
Location : avella pa
Registration date : 2011-03-09

Rzr frame Empty
PostSubject: Re: Rzr frame   Rzr frame Icon_minitimeOctober 19th 2015, 1:15 am

Basically the front part of it...would you be willing to sell the broken frame I need some pieces like on the drivers side the square tubing that the rocker and everything bolts to.. I think if I have measurements I can cut the gussets on the front and straighten it out and weld new gussets in...
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Ron(09rzr)




Number of posts : 1149
Age : 38
Location : avella pa
Registration date : 2011-03-09

Rzr frame Empty
PostSubject: Re: Rzr frame   Rzr frame Icon_minitimeOctober 27th 2015, 9:38 pm

Ok now I have got a frame for my rzr... Now comes the part of switching everything over... What all ideas or things do yall think should be done to the rzr while rebuilding it all... I did order the heavy duty differential mount and gussets for the front end but whatelse???
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Roger cantly

Roger cantly


Number of posts : 313
Age : 47
Location : Fairdale wv
Registration date : 2013-03-31

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PostSubject: Re: Rzr frame   Rzr frame Icon_minitimeOctober 30th 2015, 5:17 pm

I'd powder coat that thing. Paint the arms, and everything else. Sounds like a fun project to me. You could make that thing look new again.
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Ron(09rzr)




Number of posts : 1149
Age : 38
Location : avella pa
Registration date : 2011-03-09

Rzr frame Empty
PostSubject: Re: Rzr frame   Rzr frame Icon_minitimeOctober 30th 2015, 9:35 pm

I already ordered some gusset kits and what not...thinking about all new plastics.. I need the rocker pieces for sure...ain't figured out where to get them yet..thinking about a lift kit while I am at it...figure I got until spring to get it done... If I didn't only have maybe 25 hours on a fresh rebuilt top end while the motor was out I would consider a big bore kit..
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Roger cantly

Roger cantly


Number of posts : 313
Age : 47
Location : Fairdale wv
Registration date : 2013-03-31

Rzr frame Empty
PostSubject: Re: Rzr frame   Rzr frame Icon_minitimeOctober 30th 2015, 9:50 pm

That 30 over kit didn't do much to mine. I was told a programmer would help it.
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